REPLACEMENT OF PROCESS GAS COOLER (P.G.C.) During General Turn Around July/August 2017

Egyptian Fertilizer Company ( EFC )

Ein El-Sokhna Suez Egypt

Replacement of the existing P.G.C. in EFC with new one procured by EFC, the job was done during the summer shut down in July/August 2017. All works were processed according to the manufacturing installation recommendations and guide lines submitted by EFC.

July/August 2017

• Preparation of a new P.G.C (Cut end caps, dismantle blinds…)
• Disconnecting and remove all instruments, control lines and cables related to steam drum and P.G.C.
• Dismantle all flanges and cutting pipe lines connecting with steam drum and P.G.C.
• Securing the steam drum with temporary supports.
• Cutting all pipes between P.G.C. and steam drum.
• Dismantle and remove all steel structure required.
• Lift out the steam drum and position on the steel supports on the ground for beveling pipes.
• Lift out the old P.G.C.
• Install a new P.G.C. on foundation.
• Install the steam drum above P.G.C.
• Set up all pipes between steam drum and P.G.C.
• Weld all joints and nozzles in equipment’s and piping.
• Reinstall all monkey ladders, walkway, instrument devices, supports
• Reinstall all instrument devices.
• Erection a new insulation (Rock wool and Aluminum cladding) according to EFC specifications.