EFC Process Gas Cooler

REPLACEMENT OF PROCESS GAS COOLER (P.G.C.) During General Turn Around July/August 2017
Egyptian Fertilizer Company ( EFC )
Ein El-Sokhna Suez Egypt
Replacement of the existing P.G.C. in EFC with new one procured by EFC, the job was done during the summer shut down in July/August 2017. All works were processed according to the manufacturing installation recommendations and guide lines submitted by EFC.
July/August 2017
  • Preparation of a new P.G.C (Cut end caps, dismantle blinds…)
  • Disconnecting and remove all instruments, control lines and cables related to steam drum and P.G.C.
  • Dismantle all flanges and cutting pipe lines connecting with steam drum and P.G.C.
  • Securing the steam drum with temporary supports.
  • Cutting all pipes between P.G.C. and steam drum.
  • Dismantle and remove all steel structure required.
  • Lift out the steam drum and position on the steel supports on the ground for beveling pipes.
  • Lift out the old P.G.C.
  • Install a new P.G.C. on foundation.
  • Install the steam drum above P.G.C.
  • Set up all pipes between steam drum and P.G.C.
  • Weld all joints and nozzles in equipment’s and piping.
  • Reinstall all monkey ladders, walkway, instrument devices, supports
  • Reinstall all instrument devices.
  • Erection a new insulation (Rock wool and Aluminum cladding) according to EFC specifications.