REPLACEMENT OF PROCESS GAS COOLER (P.G.C.) During General Turn Around July/August 2017
Egyptian Fertilizer Company ( EFC )
Ein El-Sokhna Suez Egypt
Replacement of the existing P.G.C. in EFC with new one procured by EFC, the job was done during the summer shut down in July/August 2017. All works were processed according to the manufacturing installation recommendations and guide lines submitted by EFC.
Preparation of a new P.G.C (Cut end caps, dismantle blinds…)
Disconnecting and remove all instruments, control lines and cables related to steam drum and P.G.C.
Dismantle all flanges and cutting pipe lines connecting with steam drum and P.G.C.
Securing the steam drum with temporary supports.
Cutting all pipes between P.G.C. and steam drum.
Dismantle and remove all steel structure required.
Lift out the steam drum and position on the steel supports on the ground for beveling pipes.
Lift out the old P.G.C.
Install a new P.G.C. on foundation.
Install the steam drum above P.G.C.
Set up all pipes between steam drum and P.G.C.
Weld all joints and nozzles in equipment’s and piping.
Reinstall all monkey ladders, walkway, instrument devices, supports
Reinstall all instrument devices.
Erection a new insulation (Rock wool and Aluminum cladding) according to EFC specifications.